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Fremdschämen
Two weeks into a new job a decade ago, I was given the results of a third-party audit. Handed to me by the lead auditor in a nicely...
Aug 26, 20233 min read


When does improving OEE become a waste?
OEE, overall equipment effectiveness, remains one of my favorite key performance indicators and is commonly used throughout manufacturing...
Aug 13, 20233 min read


Entropy and the puzzle
What is your approach to solving a puzzle? I assume it starts with flipping over each cardboard-brown piece to make the patterns face up....
Aug 6, 20233 min read


Stagnation is the middle name.
Mastering a presentation takes time. Intensively interrogating each slide to enhance the message of the slide deck can take months and...
Jul 23, 20233 min read


Lead with safety by discussing yesterday's incidents second.
Think about a recent morning meeting that you have been part of. I will assume that most of us start with safety at the forefront of this...
Jun 11, 20233 min read


Follow-up investigations with binary classifications
Generally, there are three steps for an organization to be effective at problem-solving, but many groups may implement just two. The...
May 7, 20233 min read


Let's map the two lists of assets.
Have you stopped and read ISO 55000, particularly ISO 55002 7.5.3.g? Here is what it says: The alignment of information requirements for...
Apr 30, 20234 min read


Maybe it wasn't a cheat code.
I saw a commercial the other day for this “all in one” entertainment station, where you plug it into a television’s HDMI port, and now...
Apr 23, 20233 min read


Can Reynold's Number predict the fluidity of writing a blog?
I am in a blogging rut. I am not finishing the blogs that I have started. I am struggling to thoroughly finish getting thoughts written...
Apr 2, 20235 min read


History sometimes changes the chart.
Let's take a moment to interrogate a time-series plot in your next monthly review, shared PowerPoint slide deck, or performance boards...
Mar 12, 20234 min read


A problem brought to you may not need your help to solve.
My mother, sister, and I were conversing recently through Facetime while sipping on our coffee-flavored coffee of choice. And as mothers...
Feb 26, 20235 min read


The PF Curve is limited due to the lack of a Y2 axis.
Take a moment and Google search PF Curves . You will find images of a positive Y-intercept curve with a negative slope that becomes more...
Feb 19, 20234 min read


Yes. We can do more with less.
What does doing more with less mean to you? If measured with a rigid denominator within a rate, we simply would answer that we must...
Jan 22, 20236 min read


Avoid making your spares a gift card
I want you to imagine a collection of spare parts for a manufacturing facility. In this facility, spare parts have been traditionally...
Jan 8, 20235 min read


Where is it? I don't see it.
I have been rethinking what an asset is in a variety of contexts. Historically, I have rigidly treated the definition of an asset as...
Dec 26, 20225 min read


I had missed why I need to vacation
With the end of the year coming, there are a variety of staples that seem to exist year after year in the manufacturing world. We...
Dec 4, 20226 min read


Understanding the prerequisite to a failure
A quote I remember a mentor of mine said years ago was, if you find yourself bored, just wait 5 more minutes, something will blow up. Of...
Nov 27, 20225 min read


One lock, one key. Always.
You may have interpreted through organization surveys or transformational change exercises on the subject of safety, that the...
Nov 6, 20224 min read


We are problem solvers during investigations, not storytellers
Recently I have been researching for examples of problem-solving that have gone wrong. I wanted to understand specific examples, some of...
Oct 16, 20224 min read


Is your bottleneck morphing?
Many simulation tools and references exist to find the bottleneck within the production process to find ways to increase capacity and...
Oct 9, 20227 min read
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